Review by HMMWV for Sunforce 50044 60-Watt Solar Charging Kit
Rating:
Update 9-18-2008 – Still going strong. I am very pleased with the summer power output of these panels. I wash them with a hose 1x/mo to keep the output current up. Measured before washing and after washing the panel efficiency is clearly a factor of how much dirt is on them. No problems long term on a roof though!

Update 2-20-2008 – goes with graph “photograph” #3 above – pink line is power and blue line is amps from the panel x 10 to share the graph. The X axis is panel voltage. Data was acquired using an Agilent dummy load with programmable voltage in 1V steps from 1V to 22V (open circuit voltage on the panel) on a partially cloudy day in winter sun. Expectations are for 2-3 times performace in summer sun provided the panels don’t get too hot. These are on my house roof laying flat on a 3/12 pitch facing due south which is suboptimal but easy for me to do. Be sure to read the photo notes. Sorry about the colors excel defaulted to!

This is a MPPT chart (maximum power point tracking) – you can see that the panels are optimized for charging a 12V wet cell right out of the box. Charge current turns on when battery voltage drops down to 13.0 VDC and turns off at 14.2 VDC with the supplied charge controller in the kit.

The only other interesting fact in 2 months is to keep your panels clean. My maximum current was 5.0 A on a cold morning with bright sun until it rained hard and washed the panels clean. The current went up to 7.0 A maximum right after the rainstorm. Below is the original review – these panels have been running constant for 2 months now into 3 parallel deep cycle marine cells (315 AH) connected to the prosine inverter below to drain the energy made.

When reading the power/current chart you should keep in mind the amps have been multiplied by 10 so they use the same Y axis (so 20A on the chart corresponds to 2.0 A panel current) Watts are actual volts*amps. This was taken in the winter with partial clouds – expectations are for a X3 improvement during summertime but its still february and I’m in the northern hemisphere so we’ll have to wait and see. Basically an MPPT charger won’t gain but a few watts with this panel so it’s not a good investment unless you already have one laying around.

(Begin original review after buying panels)

I never seem to be overwhelmed by the latest shipment of product from China, but this one seems to show some promise and shows signs of good cost engineering and a complete design that can be set up quickly by one person with very little effort. I’d give it 5 stars if it were well packed, but my purchase turned into a shipping fiasco.

Most ALL solar installations are rated in $/watt much like new homes are rated in $/sq ft. We’ll get to the sq ft bit later. Here you are getting 60W for 320 dollars or about 5.33 $/watt. Compared to a similar wattage panel, the BP solar 365U rated at 65W and priced (street) at 399 or 6.13 $/watt the amazon package seems to be a good deal when you consider it comes complete less battery (we’ll hit that one later too)

In fact, the amazon package deal includes a xantrex 175 watt inverter with a .15A “idle” current designed for solar systems where current consumption must be minimized. It even includes a simple diode/switch “charge regulator” with 2 leds to indicate panel voltage and battery is full but lacks the ability to tell it what type of battery you are using (full is defined at 14.2 volts give or take so it’s for wet/flooded cells). Neither of these are big buck items, but they do set you up for a complete small scale solar kit minus the battery out of the box, which is impressive.

Oh yes, the battery. I also ordered the duracell 480W inverter+28AH battery with this panel so I’d have a battery. Also made by Xantrex, it’s a nice piece to complete the system. I made the mistake of ordering it with the solar panels (read on)

So how does China produce a complete kit for a lower $/watt price than professional solar companies like BP solar, GE, Kyocera, etc? Well – it’s the sq ft part we forgot about for a while. This uses 4 panels @ 15W each to get up to 60 watts with a simple parallel adapter included in the kit. The BP solar is one panel about the size of 1 of these 15W panels, or put another way, is 1/4 the sq footage. So if you are planning on covering your roof with these, think again because you’d need a really big house and have lots of 7A charge diodes and 175W inverters kicking around when you are done. The reason for the 4:1 size difference is the China panels are made using a silicon deposition on glass technique with a very thin film and correspondingly thin output, while other manufacturers use a silicon wafer production method that is roughly 4x more efficient in area, and somewhat more expensive as a result.

Ok – now onto packaging. We need to get this from China to Amazon and finally to the consumer. On the first attempt FEDX carefully placed my fragile glass solar panels on the concrete then put 2ea 60lb batteries on top of them, cracking the glass on all 4 panels. After returning that to amazon, we tried again, this time without the batteries and shipping the system by itself. FEDX again noted shipment damage which wrecked 1 of the 4 panels, but running on 3/4 panels it does work, just not with full output. Amazon has given up because they will only ship and ruin something twice instead of making fedx pay up for piling 120 lbs of batteries on top of the glass panels and poking through the box & styrofoam the second time so I am still in negotiation with them about the shipment, however the product does deserve mention while I have it.

PERFORMANCE:

The design is actually quite well done. You can make (with 4 panels) a 12V (actually 15V) x 4A system, or a 30V x 2A or a 60V x 1A configuration depending on your power inverter and battery collection. For me, this will always be tied into a 12VDC bus so it is fine as shipped, but the flexibility is there if you have other voltages in use. There is no skimping on wire with 16 foot cords on each panel which helps to minimize power lost in the wire since each panel has its own cordset going to the combiner, after which runs are kept short. On a cloudy day I was able to get 2 amps from 3 panels (30 W) – in full sun it peaked at 5.91A with 3 panels, so the Chinese manufacturing has under-rated their output as 90W from a 1/4 dead 60W panel in winter sun is doing very good – I’d like to know how it performs in the summer!

As for mounting, a very clever system was designed to support the panels out of 1″ PVC tubing with elbows and T’s – all of this is assembled with a singular bolt/wingnut style and the pipes have slots milled into them to ensure that the panels will line up one way or another without breaking after you get them. It has a prop-up leg system for use on the ground or can lay flat if placed on a roof that is already angled towards the sun. There isn’t a provision for connecting multiple systems together, however you could make one out of sprinkler pipes you probably have.

All this really needs to be a well designed solar kit is 1) better packaging and 2) a battery. Even with 25% of my panels broken and removed from the system, it still managed to charge a car battery in under 1 cloudy winter day.

I’m impressed with the product, however disappointed with the shipper. I’ve also run up against Amazon’s policy of two strikes and they are out meaning they won’t negotiate for repair or replacement as the shipper on my behalf. I can return it alltogether or pay 100% for 75% of a system so it’s probably going back tomorrow (monday) – but my testing this weekend has shown that the product warrants consideration for people who

A) Need to keep their starting batteries charged year round (2nd cars, generators, etc) outside where AC power is not convenient.

B) Do not have A/C power at all and would like to run a small refrigerator (purchase a Xantrex Technologies Prosine 1,000 to 1,500-Watt Power Inverter #1000 TRUE SINEWAVE power inverter to run any motor load without damage)

or

C) Have lots of roof space and are looking at the lowest cost/watt installation complete with mounting hardware.

Don’t forget the battery – and don’t have it delivered with your solar panels. As for emergency power, 60 watts won’t do much for you but keep your generator battery charged and ready to go when the power fails. My natural gas genset is rated for 12,000 watts or 200 of these 60 watt 4-panel kits (800 panels) which would cost $64,000 and still not provide power at night, like the quiet genset does. With 12,000 watts I can comfortably run my whole house. Considering these natural gas gensets can be had for under $3000 they are clearly the best solution for whole house power backup systems.

My use was to keep my seldom used 12VDC batteries all charged in the back yard. Regretably, amazon’s lack of proper packaging and refusal to negotiate with FEDX over damage means I’ll probably put in a 12VDC charger inside my house and run the low voltage 12VDC wiring outside to the batteries that need a trickle charge.

One last reliability issue – having seen 5 broken panels now I can see an advantage to the professional panel systems – these use the glass just as a cover & weatherproofing plate. The cells underneath are not damaged if the glass breaks. On the amazon system, the cells are deposited on the back of the glass, so if it breaks, by default so does the entire cell.

Review by Michael for Sunforce 50044 60-Watt Solar Charging Kit
Rating:
The panels are installed on my garage roof, wired in to a battery bank and inverter which primarily functions as a very large (4KW) uninterruptible power supply for the house. So far, everything is working fine. They keep the batteries topped off without using power from the grid.

Like most manufacturer’s specs, the 60 watt claim is hard to realize. The panels’ current output is about 3.2 amps under bright sun, which yields only about 45 watts into a 12 volt gel cell battery at 14.2 volts. The panels can output about 20 volts which would indeed yield 60 watts, but not while connected with the included charge controller. A MPPT controller would achieve 60 watts, however.

The included controller is acceptable in that it works as advertised. One good thing about it is that it does not shunt the panels when the battery is charged, it actually opens the circuit, which means the excess panel output would be available for other uses. I intend to build another device for charging another set of batteries after the primary set is charged.

The included inverter works, but I did not use it in the system. Instead, I’ll just keep it around for a portable inverter.

Also, I did not use the PVC pipe stand included with the system, instead mounting the panels directly to the roof.

The kit did include a variety of connectors allowing use with cigarette lighter plugs and jacks, alligator clips, and hardwire, but the charge controller is only usable if hardwired. I strongly recommend the charge controller be used, as the panels can easily overcharge most any 12 volt battery if a charge controller is not wired in.

Review by Josh Wakefield for Sunforce 50044 60-Watt Solar Charging Kit
Rating:
I bought one of these kits from Amazon.com. One of the panels was broken in the first shipment. Amazon had UPS pick everything up and sent me another kit. Everything was in good order in the second shipment.

I went to my local Wal-Mart and bought two EverStart Marine 27DC-6 deep cycle batteries (115 amp hours each – $143.62 total with tax) to use with this kit. I also purchased four heavy duty battery terminals for #2/0 wire ($12.82). I went to Home Depot and bought two 2ft strips of #2/0 wire ($14.17). I connected the batteries in parallel with the #2/0 wire.

In theory, this gives me 230 amp hours of storage. I mounted the panels onto the PVC pipe and put it on the roof of my house. The panels are facing East at an estimated 30 degree angle. I chose this location because you can’t see the panels from the road (minimizing chance of theft).

However, the general guidelines are: solar panels should face South in the Northern Hemisphere and North in the Southern Hemisphere; A solar panel’s angle should be set to the equivalent of your your latitude plus 15 degrees during winter, or minus 15 degrees in summer.

After installing the kit and hooking it up to my batteries, I left it alone for about one week. This gave it time to fully charge the batteries. Today (9-24-2008 — sunny) I tested the output with a digital multimeter at 12:08pm CST. I am located in Tuscaloosa, Alabama. The charge controller output voltage was 14.19 volts; and the amps measured 2.61.

In order to measure the amps, move the red wire on the multimeter to the 10A DC plug. Turn the multimeter knob to 10A. The multimeter needs to be in between the battery and the charge controller. Imagine a Mom holding a child’s hand and a Dad holding the other child’s hand. The child is the multimeter. The Dad is the positive battery termial. The Mom is the red wire coming out of the charge controller and going to the battery.

Watts = Volts x Amps. So, the charge controller was outputting about 37 Watts. In order to maximize my batteries’ life, I do not want the percentage of charge to ever drop below 80%. This is equivalent to a 12.46 volt meter reading with my digital multimeter. I got this kit to tinker with. This is my first solar kit. Right now I have the included 200-watt inverter hooked up to the batteries. It is providing AC power to my fish tank water filter. I am going to add more devices to the inverter each week until I start getting close to the 80% battery charge. I recommend buying a device called Kill-A-Watt by p3international (about $20). It will show you all of an AC device’s power comsumption information.

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